UK · Updated 2026 · How-to
How Much Surplus PIR Insulation Fits in a Van: Portsmouth 2026 Guide
Trying to work out whether a Transit will do the job or you need a Luton for your Portsmouth PIR insulation collection? This 2026 guide has the capacity numbers, weight limits and South East van-hire rates.
Vehicle capacity for PIR insulation
| Vehicle | m² capacity | Weight limit |
|---|---|---|
| Small van (Berlingo) | ~50 units | 600kg |
| Transit LWB | ~200 units | 1.2t |
| Luton with tail-lift | ~500 units | 1.5t |
| 7.5t curtainsider | Full pallet load | 5t |
Load plan for Portsmouth collections
- Lay heaviest PIR insulation on the floor, evenly distributed
- Strap to the bulkhead in three points
- Use blankets/tarps to prevent slip and scratch
- Never exceed van axle rating — book bigger, not fuller
Portsmouth van hire 2026 rates
Transit LWB from £70/day, Luton with tail-lift from £120/day. Weekend rates 20–40% higher. Deposits £250–£500 on card.
Collection and delivery inside Portsmouth
Most Portsmouth sellers hold stock inside PO1, PO4 and PO5 and offer South Coast next-day £55–£90. For loads over a tonne of PIR insulation, a hiab drop is usually more economical than multiple van runs.
Embodied carbon: Surplus PIR Insulation in Portsmouth vs new
Choosing surplus or reclaimed PIR insulation in Portsmouth avoids the A1–A3 manufacturing emissions of newly produced stock. On a typical Portsmouth project this equates to roughly 1–2 kgCO₂e per m² — material evidence under Part Z, RICS WLCA and BREEAM Mat 06.
South East local authorities increasingly request whole-life carbon evidence on planning submissions above 1,000 m². Keeping the yard invoice, batch photos and a provenance note against every PIR insulation purchase inside PO1, PO4 and PO5 builds an audit trail that stands up to WLCA review.
- A1–A3 avoided: ~1–2 kgCO₂e per m²
- A4 (transport): actual mileage from the Portsmouth yard to site
- A5 (installation): identical to new — labour and fixings unchanged
- Circularity indicator: 1.0 for reclaimed, 0.7–0.9 for surplus new
Expert tips from South East trades
- Buy the whole pallet even if you only need 80% — you'll offload the rest on SurplusBuilder inside 14 days at 60–80% of what you paid.
- Book a Friday collection slot: Portsmouth yards are quieter and forklift drivers have time, so you avoid the PO1, PO4 and PO5 weekday delivery crush.
- Ask for the yard's "just arrived" list — the best PIR insulation moves before it hits public listings.
- Photograph everything on the vehicle before you leave — protects both parties if a defect surfaces on unloading.
VAT, warranty and paperwork in Portsmouth
Reclaimed materials from private sellers are typically zero-rated for VAT. Surplus stock from VAT-registered South East merchants carries standard 20% VAT — confirm before agreeing a price. Factory-fresh surplus retains its original manufacturer warranty when unregistered and stored correctly; keep the batch label and any BBA certificate alongside the invoice.
- Get a VAT invoice for surplus buys over £250 — it's deductible for trade
- Retain BBA / BS EN test certificates with the delivery note
- Photograph batch numbers on PIR insulation packaging for retrofit and Part L evidence
- Log the Portsmouth postcode of the source yard against the project record
Frequently asked questions
+Can I use a car for small PIR insulation loads?
For under 50kg and short distances, yes with proper strapping. Anything more, book a van.
+Is surplus PIR the same spec as new?
Yes — surplus is factory-fresh, just over-ordered. Same BBA cert and lambda value.
+Is van hire worth it vs paid delivery?
Break-even is around 20–40 miles round trip for a single pallet.
+Is surplus PIR insulation covered by manufacturer warranty in Portsmouth?
Yes for factory-fresh over-orders and cancelled-order stock. The warranty runs from date of manufacture (batch label) rather than date of purchase — check the batch date before committing on large South East orders.
+Can I count reclaimed PIR insulation towards BREEAM Mat 06?
Yes — reclaimed materials attract full circularity credits under BREEAM Mat 06 and RICS WLCA. Keep provenance photos, yard invoice and transport mileage from Portsmouth as evidence.
+What insurance sits behind a SurplusBuilder deal in South East?
Verified sellers carry public liability and product-liability cover. Pallet-network deliveries insure to £1,300/pallet by default; declare higher values for premium PIR insulation loads.